SONL Series Advanced Oil-Lubricated Split Plummer Block Bearing Housings (200 & 500 Series)

SONL Series Advanced Oil-Lubricated Split Plummer Block Bearing Housings (200 & 500 Series)

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SONL Series Advanced Oil-Lubricated Split Plummer Block Bearing Housings (200 & 500 Series)
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Product Description

The JAYCO SONL Series Bearing Housings are advanced, oil-lubricated, horizontally split plummer blocks engineered for high-speed, high-load, and continuous industrial operations. Developed as an improved generation over conventional SOFN/SONL-type housings, the SONL Series delivers better lubrication efficiency, improved sealing performance, easier maintenance, and superior alignment stability.

These housings are widely used in cement plants, steel mills, power plants, mining equipment, industrial fans, and heavy process industries where reliable 24×7 operation and controlled bearing temperature are critical.

Heavy-Duty Design & Construction

Horizontally Split Housing

  • Split cap and base design allows easy assembly and dismantling
  • Enables bearing inspection and replacement without disturbing shaft alignment
  • Dowel pins ensure precise and repeatable positioning during maintenance

High Rigidity Structure

  • Heavy ribbed body design provides excellent stiffness
  • Maintains alignment under continuous vibration and heavy load conditions
  • Ensures stable long-term performance in demanding industrial environments

Dimensional Interchangeability

  • Designed to be dimensionally interchangeable with SOFN housings
  • Same shaft center height and foundation dimensions
  • Enables easy retrofit without modifying existing machine base

Advanced Oil Lubrication System

Oil Pick-Up Ring Lubrication (Standard)

  • Shaft-mounted pick-up ring continuously lifts oil from the sump
  • Ensures consistent lubrication even at high rotational speeds
  • Provides stable oil flow to bearing surfaces during operation

External Circulating Oil System (Optional)

  • Used for high-speed or high-load applications
  • Oil is circulated through external pump, filters, and heat exchanger
  • Ensures controlled oil temperature and improved lubricant cleanliness

Deep Oil Reservoir

  • Large integrated sump ensures uninterrupted oil supply
  • Enhances lubrication reliability compared to conventional systems

Sealing System

  • Special labyrinth sealing collar prevents oil leakage
  • Oil returning through the labyrinth is redirected back into the sump
  • Protects against dust, moisture, and contamination ingress
  • Standard sealing type: TS Labyrinth Seal

Bearing & Shaft Compatibility

  • Suitable for self-aligning ball bearings and spherical roller bearings
  • Available in both adapter sleeve and cylindrical bore configurations
  • Designed for high-speed and heavy-load applications

Dimensional Series

  • SONL 200 / 500 Series – for 22200 series bearings (adapter sleeve / cylindrical bore)

Accessories & Monitoring Features

  • End cover provision available for shaft-end applications
  • Oil level indicator with clear MIN/MAX markings
  • Drain plug and oil inlet plug for maintenance convenience
  • Lifting eyebolts for safe handling and installation
  • Provision for condition monitoring systems:
    • Temperature sensors
    • Vibration monitoring probes

Material Options

SONL housings are available in multiple material grades based on application requirements:

  • Graded Cast Iron FG 220 (IS 210)
  • Cast Steel Grade 280–520 (IS 1030)
  • SG (Ductile) Iron Grade 400/15 (IS 1865)

Material selection depends on load intensity, vibration level, speed, and environmental conditions.

Typical Applications

  • Cement plant machinery
  • Steel rolling mills
  • Power plant auxiliaries
  • Industrial fans and blowers
  • Mining and mineral processing equipment
  • Heavy-duty process industries

Manufactured in India with Proven Industrial Reliability

JAYCO SONL Series Bearing Housings are designed and manufactured in India using advanced CNC, VMC, and HMC machining technologies under strict quality control. Built for continuous industrial operation, the SONL Series ensures long service life, stable performance, and high reliability in demanding environments.




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