SAF Series Heavy-Duty Split Plummer Block Bearing Housings (500, 600, 200, 300, 3000 & 3100 Series)

SAF Series Heavy-Duty Split Plummer Block Bearing Housings (500, 600, 200, 300, 3000 & 3100 Series)

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SAF Series Heavy-Duty Split Plummer Block Bearing Housings (500, 600, 200, 300, 3000 & 3100 Series)
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Product Description

The JAYCO SAF Series Bearing Housings are robust, heavy-duty horizontally split plummer blocks engineered for demanding industrial environments involving high shock loads, vibration, and continuous heavy-duty operation. Originally developed for inch-series bearings and now fully adapted for metric applications, the SAF Series offers a proven and reliable housing solution for modern industrial requirements.

Designed for industries such as mining, cement, steel plants, crushers, conveyors, and bulk material handling systems, these housings deliver exceptional strength, stability, and long service life under severe operating conditions.

Key Design Features

Horizontally Split Construction

  • Split cap and base design for easy assembly and maintenance
  • Enables bearing replacement without removing the shaft
  • Reduces downtime and simplifies servicing in heavy-duty applications

Reinforced Base Structure

  • Strengthened bottom base with central rib for improved rigidity
  • High load-carrying capability under shock and impact conditions
  • Designed for stable performance in vibration-intensive environments

Heavy-Duty Foundation Support

  • Four elongated foundation bolt holes for secure anchoring
  • Ensures precise alignment and strong mounting stability
  • Ideal for high-vibration and heavy-load installations

Bearing & Shaft Compatibility

Metric Series

  • Shaft diameter range: 20 mm to 200 mm
  • Suitable for spherical roller bearings with adapter sleeves

Inch-Equivalent Series

  • Shaft diameter range: 19.05 mm (3/4”) to 242.89 mm (9-9/16”)
  • Machined to match inch-standard bearing dimensions

Axial Location System

  • Provision available for locating rings for axial positioning
  • One or two locating rings can be used depending on application requirements
  • Ensures precise control of bearing axial movement

Lubrication System

  • Designed exclusively for grease lubrication
  • Grease nipple provided on top of the housing for relubrication
  • Drain plugs provided on both sides at the bottom for removal of contaminated grease

Sealing Arrangements

The SAF Series is equipped with high-performance labyrinth sealing systems for harsh environments:

  • TS Labyrinth Seal
  • TER Labyrinth Seal
  • LOR Labyrinth Seal

Optional aluminum labyrinth seals are also available for specialized applications. These sealing systems provide excellent protection against dust, moisture, and industrial contaminants.

End Cover & Shaft-End Options

  • End cover provision available for closed-end shaft configurations
  • Suitable for both through-shaft and shaft-end applications

Dimensional Series & Bearing Compatibility

SAF 200 Series

  • Suitable for 12… / 222… CC cylindrical bore bearings

SAF 300 Series

  • Suitable for 13… / 223… CC cylindrical bore bearings

SAF 500 Series

  • Suitable for 12…K / 222…CCK bearings with adapter sleeves

SAF 600 Series

  • Suitable for 13…K / 223…CCK bearings with adapter sleeves

Material Options

To handle different load and shock conditions, SAF Series housings are available in:

  • Graded Cast Iron FG 220 as per IS 210
  • Cast Steel Grade 280–520 as per IS 1030
  • SG (Ductile) Iron Grade 400/15 as per IS 1865

Material selection depends on load intensity, vibration level, bearing size, and operating environment.

Foundation Customization

  • Standard supply with two foundation holes
  • Optional four-hole configuration available for severe-duty applications
  • Recommended for high vibration and extreme load conditions

Typical Applications

Widely used in:

  • Cement plants and crushers
  • Mining and mineral processing
  • Steel and rolling mills
  • Heavy-duty conveyors
  • Material handling systems
  • Shock and vibration-prone machinery

Manufactured in India with Heavy-Duty Engineering Standards

JAYCO SAF Series Bearing Housings are designed and manufactured in India using advanced CNC, VMC, and HMC machining processes under strict quality control. Trusted by OEMs, EPC contractors, and global industrial users, the SAF Series delivers proven performance in the most demanding operating conditions.

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